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Basic Info.
Model NO.
MY-VIAL
Type
Piston Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Vacuum
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear
Packaging
Bottle
Packaging Material
Plastic
Applicable Bottle
1-30ml Glass Vial Bottle
Filling Capacity
100-600bpm
Process Type
Washing, Sterilizing, Filling, Stoppering, Capping
Pump Type
Ceramic Pump, Peristaltic Pump, Metal Pump
Optional Configuration
Inspection, Labeling, Blistering, Cartoning
Transport Package
Standard Export Package
Specification
Standard/Customized
Trademark
Marya
Origin
China
HS Code
8422303090
Production Capacity
100PCS/Year
Packaging & Delivery
Package Size
350.00cm * 150.00cm * 180.00cm
Package Gross Weight
3500.000kg
Product Description
Marya Automatic Vaccine Reagent Filling Machine Plastic Tube 5ml Vial Filling and Sealing Machine
1. Introduction
The vial liquid filling line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, etc.
2. Performance Features
· Applicable specification: 1ml-100ml vial (as per user's requirement);
· Production Capacity of pharmaceutical vial filling machine: 1000-36000BPH;
· Number of filling head: 1-20, to be selected according to the output;
· Filling Accuracy: ≤±1% (according to drug characteristics);
· Capping qualified rate: ≥99.9%;
· Compact and simple structure, occupies less area;
· Stable product performance, easy and reliable operation, beautiful appearance;
· High degree of automation, few operators required;
· Single row or double row filling;
· Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
· Applicable specification: 1ml-100ml vial (as per user's requirement);
· Production Capacity of pharmaceutical vial filling machine: 1000-36000BPH;
· Number of filling head: 1-20, to be selected according to the output;
· Filling Accuracy: ≤±1% (according to drug characteristics);
· Capping qualified rate: ≥99.9%;
· Compact and simple structure, occupies less area;
· Stable product performance, easy and reliable operation, beautiful appearance;
· High degree of automation, few operators required;
· Single row or double row filling;
· Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
3. Ultrasonic Bottle Vial Washing Machine
· Automatic bottle washing machine mainly uses to ampoules, vials and oral liquid bottles.
· The vial washing machine's application is wide and easy to change standard components.
· Ultrasonic cleaning, circulating water, WFI, compressed air jet, etc. to clean the inside and outside of the bottle many times, preventing cross-contamination.
· Circulation water can recycle and filter alone, saving energy and cost. This vial washing machine can be used separately or in a linkage line.
· Automatic bottle washing machine mainly uses to ampoules, vials and oral liquid bottles.
· The vial washing machine's application is wide and easy to change standard components.
· Ultrasonic cleaning, circulating water, WFI, compressed air jet, etc. to clean the inside and outside of the bottle many times, preventing cross-contamination.
· Circulation water can recycle and filter alone, saving energy and cost. This vial washing machine can be used separately or in a linkage line.
4. Vial Bottle Sterilization&Drying Tunnel Oven
· This vial sterilizing drying tunnel oven adopts an integrated tunnel drying and sterilizing structure and consists of preheating zone, high temperature sterilizing zone, a cooling zone(air cooling or water cooling+online sterilization technology), a conveying belt, and electric controlling parts.
· The high temperature zone adopts hot air circulation heating method, and the bottle is sterilized at 350 degrees and heat source removed after bottle washing, with even temperature and energy saving.
· This vial sterilizing drying tunnel oven adopts an integrated tunnel drying and sterilizing structure and consists of preheating zone, high temperature sterilizing zone, a cooling zone(air cooling or water cooling+online sterilization technology), a conveying belt, and electric controlling parts.
· The high temperature zone adopts hot air circulation heating method, and the bottle is sterilized at 350 degrees and heat source removed after bottle washing, with even temperature and energy saving.
5. Vial Filling and Stoppering Machine
· The vial filling and stoppering machine is used for filling liquid drugs in pharmaceutical factory.
· The nitrogen filling and fully stoppering/partially stoppering (press-stoppering) process are completed in the same machine.
· The vial filling stoppering machine can complete the filling, nitrogen filling, stoppering, pressure stoppering and other procedures.
· Where the drug contact parts are made of 316L stainless steel or GMP compliant plastic parts, preventing pollution.
· The filling pump adopts ceramic (peristaltic pump) for filling. Also can choose other filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump.
· The vial filling machine adopts frequency converter to adjust, simple operation, high degree of automation, and can be configured with automatic counting display device.
· The vial filling and stoppering machine is used for filling liquid drugs in pharmaceutical factory.
· The nitrogen filling and fully stoppering/partially stoppering (press-stoppering) process are completed in the same machine.
· The vial filling stoppering machine can complete the filling, nitrogen filling, stoppering, pressure stoppering and other procedures.
· Where the drug contact parts are made of 316L stainless steel or GMP compliant plastic parts, preventing pollution.
· The filling pump adopts ceramic (peristaltic pump) for filling. Also can choose other filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump.
· The vial filling machine adopts frequency converter to adjust, simple operation, high degree of automation, and can be configured with automatic counting display device.
6. Vial Capping Machine
· The vial capping machine is suitable for capping production after filling and stoppering of vials. It is also suitable for the capping of antibiotic aluminum covers and aluminum plastic covers.
· The whole capping machine runs steadily, compression roller cover adopts single-knife or three-knife rolling cover, easy pressure adjustment.
· The RABS isolation system is used to ensure a clean environment for the whole capping machine and avoid drug pollution.
· Abnormal conditions are handled with isolation gloves, and instruments such as a glove integrity tester can be configured.
· This vial capping machine can be equipped with dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
· The vial capping machine is suitable for capping production after filling and stoppering of vials. It is also suitable for the capping of antibiotic aluminum covers and aluminum plastic covers.
· The whole capping machine runs steadily, compression roller cover adopts single-knife or three-knife rolling cover, easy pressure adjustment.
· The RABS isolation system is used to ensure a clean environment for the whole capping machine and avoid drug pollution.
· Abnormal conditions are handled with isolation gloves, and instruments such as a glove integrity tester can be configured.
· This vial capping machine can be equipped with dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
8. Technical Parameters
| Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 |
| Applicable specifications | 2~30ml vial bottles | |||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 |
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min |
| Stoppling qualification rate | >=99% | |||||
| Laminar air cleanliness | 100 grade | |||||
| Vacuum pumping speed | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h |
| Power consumption | 5kw | |||||
| Power supply | 380V 50Hz | |||||
